We are increasingly receiving inquiries from companies facing supply problems with small, mechanically stressed spare parts and components. A recent project demonstrates how 3D-printed spare parts for barber chairs offer a fast and reliable solution.
A local family business in Cologne refurbishes high-quality barber chairs, but the mechanically stressed end caps for the chair mechanisms were no longer available. Without these caps, safe use of the chairs was impossible, and the refurbishment process stalled. We were able to help by digitally reconstructing the caps and optimizing them for 3D printing.
For manufacturing, we rely on ASA, a robust, UV-resistant, and impact-resistant material that is ideally suited for mechanically stressed replacement parts. Thanks to additive manufacturing, we can produce the end caps in small batches in Cologne and deliver them regularly as needed. This allows the company to reliably deliver refurbished chairs without being dependent on out-of-stock original parts.
The steps of our project included digital measurement using a 3D scan of the old caps, the design of a durable replacement version, optimization for 3D printing, and finally, manufacturing in ASA. This approach results in precisely fitting, long-lasting replacement parts that withstand the demands of daily use.
This project demonstrates how 3D printing creates real added value in practice. For companies that need spare parts for barber chairs or other technical components, additive manufacturing offers a flexible and reliable solution.
If you have a similar application, a component is no longer in production, or you need functional spare parts, prototypes, or small production runs, please contact us. We will work with you to develop a customized solution for your project.
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